Refurbished Gas Turbine Packages
TCCS through its associate partner workshop specializes in the overhauling and upgrade of gas turbine auxiliary and fuel system components for the oil, gas, petrochemical, and power generation industries.
Components of heavy industrial and aero-derivative gas turbines are overhauled, tested, and calibrated in-house at the state-of-the-art workshops, using custom-built test rigs that can replicate varying engine and test conditions.
Fuel Nozzles
Flow Divider
Control Valves
Mechanical, Control & Instrumentation Field Support
- Outage Management/Schedule & Unscheduled maintenance
- Replacement of aging Turbines with modern technologies
- Compressor Cleaning: Online/ Offline Compressor Water Wash
- Borescope inspections, Valve, bearings and Seals Inspections
- Vibration Analysis and Diagnostic
- Fuel Conversion Support
- Heavy rigging, lifting & transportation
- Optical & Laser Alignment
- Scheduled Combustion, Hot Gas Path, Major Inspections and Machine up-rate and improvement
- Development and Engineering of industrial Software Applications
- Removal, installation & commissioning of mechanical equipment, Fault Finding, Tuning & Controls Diagnostic Support
- Management, supervision and maintenance plan in power generation, gas production and Petrochemical plants.
- On-site: Rotor Blading removal & replacement, Welding services, Steam Path Remediation, Generator testing & repair & technical direction
- Controls Commissioning, start-up and maintenance of Rotating Machinery on power generation, gas production plant controls
Mobile Gas Turbine Power Plant
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On-Site Services
- Full Borescope Inspection
- Preventive and corrective maintenance and inspection performed on the exterior of an installed gas turbine
- Gas turbine removal and installation
- Separation of gas generator and power turbine
- Gas turbine preservation and shipping
Plant Relocation
- Installation & Commissioning
Plant Relocation
- Hot Section Exchange and Overhaul
- Full GG and GT Overhaul
- Power Turbine Overhaul
- Health Check and Engine Evaluation
- Gear Box Overhaul
- Gas generator, gas turbine and/or power turbine testing in our test cell.
- Installation & Commissioning Support
- Field Services
- Repair and Overhaul
Air Compressors
Fuel Pumps and Hydraulic Motors
Bearings
On-site and workshop services
- Generator inspection (major/minor), refurbishment and testing
- Stator rewind
- Bearing inspection replacement or refurbishment
- Rotor overhaul and end winding refurbishment
- Rotor-end cap/retaining rings inspection and NDT testing
- Rotor rewind
- Rotor high & low speed balancing including over speed
- High voltage testing
Our Services Include
- Primary or secondary current injection testing of low voltage air circuit breakers
- Repair and overhaul of low and medium voltage circuit breakers
- Retrofit/upgrade of low voltage air circuit breakers with modern solid state trip units
- Protective relay and meter testing and calibration
- Transformer testing
- Transformer oil sampling and analysis
- High potential testing
- Thermographic surveys (IR inspection)
- Design, manufacture, supply & refurbishment of high speed & low speed Gearboxes for varied applications ranging from Steam Turbines to Gas Turbines, Compressors, Pumps, Blowers and several niche low speed applications
- With complete after-market support to retrofitting and customization services like improving old/existing gears, re-engineering, re-rating gearboxes for extended capacities